Technology
Manufacturing Technology
Manufacturing processes for quality productsWe understand the demands of our end-users and have been delivering quality products to them. Our manufacturing processes utilize modern technology and machineries that meet the international standards. Through meticulous manufacturing processes and care from the experts, the products are made to the satisfaction of the end-users.
Raw materials mixing process
Material mixing is a process of combining and averaging different raw materials by mixing them into required conditions. The materials are mixed by spinning blades in an open or closed tank to crush and satirize until the substances mixed well. There are many types of mixing machines suitable for the kind and size of plastic.
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Extruding process
Monofilament yarn extrusion is a process of melting and extruding plastic through a DIE to get the filament. An extruder is a machine used in extruding the plastic under sufficient temperature and pressure and convey it to the discharge opening where the material is formed. And convey it to the discharge opening of and equipment to form the material, the equipment is called die. After this process the filament will be extruded, shaped into standard size and used in another process.
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Twisting process
The thread twisting process is a process of combining the yarn by twisting them into the rope with the required size and number of filaments by controlling the number of threads per meter (TPM) to form sufficient strength for the use. This process is done by using a twisting machine or rope machine.
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Rope making process
Rope Making Process is a twisting process of 1-ply thread or more by combining them into 2-ply and 3-ply threads and form the rope with required sizes and TPM which comply with the end-users needs.
Cable Yarn or Cord is a process of twisting multiple plied yarn together (3-ply)***. The procedure is generally a twisting process, and the difference is that the rope has a diameter of 4 mm or more.
In the final process of making cable yarn or cord, the special rope making machine is used especially the machine that can control TPM, strand, size, and a proper rolling up.
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Weaving process
Weaving Process is a process of taking twisted 2-ply and 3-ply ropes to the net weaving machine to produce nets with varieties of width and length in accordance with end-user needs. The weaving machine has a panel of spool thread and bobbin thread, both of which tie and form meshes and the space of the mesh is set. The net width depends on the numbers of bobbin used that varies with the size of the mesh and the length depends on the long side of the knot weaved.
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Stretching process
Stretching and Quality Inspection process is a process in which the nets are stretched with appropriate tension in order to extend and tighten the knots of the nets. Including checking the quality of weaving and finding defects in the nets before sending to another process, this process applies only to Yoko nets.
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Baking process
Nets Heat Setting 1 and Quality Inspection Check processes apply for the YOKO net only. This process is baking and stretching in a depth wise direction. The baking process (Heat Setting1) is done by stretching the net to achieve a standard size in the horizontal baking machine, close the machine door, let hot air into the machine for a specific time until the net set well. The final step is quality checking, if a defect is found immediate repair is required before passing the product to the next process.
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Netting process (“Take” process)
Take Process (Heat Setting2) is a process that applies only with TATE by baking along the length wise direction. Heating Setting 2 is a process of stretching the net to achieve standard size in a vertical baking machine. The net is being well clamped and stretched by many rollers, close the baking machine doors, let hot vapor into the machine for a specific time until the net set well. The final step is quality checking, if a defect is found immediate repair is required before passing the product to the next process.
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Quality inspection
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